(Newswire.net — January 5, 2022) —
Wire drawing is an integral part of manufacture for industries with huge wire requirements for producing a wide range of products used for various industrial purposes. Manufacturers either source wires directly from wire drawing factories as per their specifications or buy Wire Drawing Dies to make suitable wires within their premises according to their needs. There are numerous applications for wire drawing. The chief amongst them is tension-loaded structural components, electrical wirings, cable manufacturing, springs, and spokes for industrial wheels, stringed musical instruments, and paper clips.
The concept of wire drawing is pretty simple and involves a series of processes like hammering, filing, rolling or swaging, and ultimately pulling the wire through the die. The wire is drawn to reduce its diameter and for the requirements of different industrial purposes. For more information, you may click here at www.szwiredie.com and place orders for the best quality dies.
Process and Quality of Wire Drawing Dies
There are various ways of drawing wires, and each is suitable for the particular type of industry and the specifications of a dies for drawing wire that the industry requires. Drawing is done at room temperatures and in some cases above this specific degree. Here, the wire volume remains the same while the diameter decreases and the length of the wire increases.
The chief amongst the die models is SD, CXD, and CXT PCD molds. Among the most successfully used molds in the current economies are the PCD and Nano Diamond Coated Wire Drawing Dies, which give uniform finishing and long life. Both are good for high-speed drawing and have become the most sought-after by modern industries. However, the costs of pcd wire drawing dies are very low compared to single-crystal diamond molds.
There are numerous usages of diamond dies. They are very efficient for drawing low, medium, and high carbon content wires and for drawing aluminum, copper, and other alloys.
Nano Diamond Coated Dies
The Nano Diamond Coated Dies are tungsten carbide dies. These are usually coated with a 30 thick micron layer of nanocrystalline diamond particles. It is also noteworthy here that the nanocrystalline particles cover the whole interior surface of the die. The diamond coatings of the diamond drawing dies ground perfectly and then polished to obtain the mold and are tough so that they resemble the same toughness of cemented carbide.
However, not all molds sold in the market are reliable for their precision and performance. For this very reason, SZ Wire Die Company has been noted as one of the top wire drawing dies manufacturers globally.
It is also noteworthy that the die molds from the above company are of a high standard, and therefore you get 1% to 2% extra length of wire than what you would get from the traditional mold. Further, the company designs all its molds with the help of computers and makes simulations of the same before they are sold into the market. There is a huge demand for nano dies made by the company in the developed countries for these reasons.